Proper pump maintenance can make a difference between seamless operation and unexpected failures, ultimately impacting downtime and cost of ownership in the long run.
Tsurumi Pump, a leading manufacturer in the pumping industry, recognizes the critical role that preventative maintenance plays in the performance and lifespan of a pump. By proactively maintaining pumps, businesses can prevent significant operational issues such as mechanical seal failure, moisture entry into motor housings, and cable damage – all of which lead to unexpected downtime and expensive repairs.
Routine maintenance offers many benefits, including a reduction in project delays and optimized pump efficiency. This approach supports pump operators with the ability to detect and address minor issues before they escalate into major failures. Maintenance also improves the overall reliability of a system, which is especially critical for wastewater, mining, or industrial settings.
Key Maintenance Practices
One of the most overlooked aspects of pump maintenance is verifying its performance against the pump’s curve. Installing a pressure gauge and flowmeter helps monitor performance, making it easier to detect and address declining efficiency before a failure occurs. Regular inspection of key components including cables, mechanical seals, oil, impellers, and other wet-end parts are all essential for keeping pumps running at optimal performance.
Real-time pump monitoring technology has revolutionized the way that users approach maintenance. Remotely monitoring parameters such as voltage, amperage, and seal chamber continuity allows for proactive decisions about a pump’s health without the need for physical inspection. Real time remote monitoring is vital in ensuring that pumps remain operational and efficient.
How Tsurumi Simplifies Maintenance
Tsurumi’s pumps are engineered with features that simplify maintenance and extend the time between servicing. Dual-silicon carbide mechanical seals provide superior resistance to thermal and abrasion wear. Tsurumi’s patented oil lifter extends the time between oil changes and enhances the longevity of mechanical seals, while the anti-wicking cable entry prevents moisture from entering the motor chamber. These features work together to significantly extend the life of the pump and reduce the total cost of ownership.
Maintenance Recommendations
Tsurumi recommends tailoring maintenance schedules to specific applications. Pumps handling abrasive or corrosive substances require more frequent attention, and performance monitoring is crucial. Maintenance should be conducted when a pump’s performance decreases by more than 15% from its initial operating level. By investing in routine inspections and leveraging pump technology, operations can protect their equipment, improve efficiency, and reduce costs. Tsurumi’s commitment to designing durable, reliable, and maintenance friendly pumps ensures users are equipped to tackle challenges.